Automatic Carton Box Die-Cutter Machine Sz1500

Automatic Carton Box Die-Cutter Machine Sz1500

SZ Collection Complete Automated Die-Reducing and Creasing Machine

  1. Specifications:
Design Device QMY1200
(SZ1200)
QMY1300
(SZ1300)
QMY1500
(SZ1500)
Max. Paper Size  mm 1200*780 1300X960 1500X1100
Min. Paper Size mm 350*350 400X410 500X440
Max. Die-chopping Size mm 1180*760 1280X940 1480X1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Force T three hundred 300 300
Cardboard sheet thickness gsm 250-800 250-800 250-800
 Corrugate sheet  Thickness mm one-seven 1-7 one-seven
Die-slicing Precision mm ±0.5 ±0.5 ±0.five
Complete Electrical power KW 22.five 22.5 27.5
Whole Weight kg 13500 15000 18000
Total Dimension mm 7000*4000*2250 7750*4100*2245 8400*4600*2245

 Attributes of the equipment:
Primary Functions:

  1. The Bobst variety cut composition makes the slicing system motion like a scissor, it will realize a total and easier cut.
  2. Main worm gear utilizes alloy copper materials, soon after the seasoned operator’s manual scraping remedy and rigid regular screening, it can ensures the driving areas 10 several years life.
  3. The main chains undertake imported British Renold brand, the differences of ten chains are considerably less than .2mm.
  4. The connect among equipment box and driving shaft adopts sleeve and pin composition guaranteeing a robust relationship.
    1. Pace:  

The device adopts frequency controller to attain stepless velocity acceleration which can get to to 5000 occasions for every hour. Throughout actual manufacturing, it can typically operate at 3600 to 4200 times for each hour according to the good quality of the board. If the quality of the paper is good, a excellent operator even can function the equipment at optimum velocity.

  1. Basic safety:

As it is demonstrated in the image of the machine, the equipment adopts  automatic paper feeding approach which retains the operator absent from the die-slicing element. The mounting and adjustment of the die plate is also carried out exterior of the die-chopping element with sensors and detectors at die-slicing part to make certain that the device can not be began when the die-cutting plate is at adjustment standing.
Apart from the sensors at die-cutting part, there are sensor or method switches at window portion to make the complete device at monitoring standing to make sure its basic safety.

  1. Procedure comfort:

There is Guy-device interface mounted in the control panel which will demonstrates the safety status of the machine as nicely as malfunctions to facilitate the operator. Camera is also set up in front of the operator for him/her to check the procedure status at the supply portion.

  1. Principal Structures and Important Material Utilised
    1. 4 Primary Huge Components:

They are: base station, relocating platform, upper platform and device wall. The base station is produced of grey cast iron -HT 200 the transferring platform is ductile iron – QT forty two-ten and the machine wall is high quality A3 steel.

  1. Main Travel:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear forms a shifting established to make sure stable pressure out put of not much less than three hundred tons.

 
The content for the worm shaft is 40Cr with quenching treatment and gear hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-four.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.

  1. Die-cutting and Creasing Element:

The generate is transferred by means of crank rod to pendulum which will deliver the transferring system to shift up and down to achieve die-minimize and creasing goal.
The pendulum is manufactured of large top quality ductile iron. The pendulum axis is carried out by induction harden with surface hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 type automated die-cutting and creasing machine. In comparison with computerized die-chopping and creasing device which is used for cardboard die-cutting, this type of automatic die-reducing and creasing equipment is primarily utilised for corrugated board which requirements much less pressure for die-slicing, in this scenario very some producers have made scaled-down width on the pendulum and smaller sized diameter on the pendulum shaft. We hold broader pendulum and even bigger diameter on its shaft to make our machine last for a lengthier daily life.
The die-slicing plate utilizes 7 mm 75 Crl plate which has far more hardness and existence span than the manganese plate.  

  1. Board Conveying:

It adopts three-cam intermittent positioning unit to ensure the boarding conveying precise and stable.
The device utilizes gripper bar type with 12A prolonged joints chain which is less in weight and less shock to the intermittent device underneath the precondition to make certain the power of the chain. The model of the chain is Renold U.K with large exact and good quality. .    
The Gripper bar adopts aviation aluminum with three bridge type- gentle in weight and higher in power.

  1. CZPT Component

The electrical elements are developed and assembled in accordance to the CZPTpean CE normal and employs planet broad identified manufacturer products.
 

  1. Installation of Die

The die mounting and dismounting adopts aspect withdrawing techniques which time saving and effortless for operation.
There are two approaches for the fixation of the die-either by bolt or clippers which are subject to customer’s advice.
The chase locking is pneumatic which is simple, handy and reputable.

  1. Particular Figures of Our Device:
    1. Clever And Specific Front Lay Design and style:

In comparison with the card board sheet, the corrugated board has a lot more toughness. If the corrugated board abnormally reaches to the front lay, it will harm the entrance lay and the gripper bar when the entrance lay reaches to its highest placement.
CZPTly the producers will put in sensors on this component to quit the equipment when the paper is fed abnormally to the entrance lay. However, when the equipment is running at the high speed, the inertia will carry the machine to operate for a whilst to make the front lay to its highest level and then also injury the entrance lay and the gripper bar.
 
Our unique style is that when the abnormal board feeding happens and becoming detected, the entrance lay can by no means reaches to its highest point which makes free from entrance lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our specific design and style, so there is no picture to be revealed here.

  1. Car-Guide Switching System

The Feeding program for this type of machine can do auto and guide. When the sheet shape is great, you can use car-operate. When the shape of the sheet is not good, you can use handbook perform and do sheet feeding manually.  
 
 
When the sheet is not excellent in condition,, you can open the rear beam and lift up the feeder to do guide feeding.

  1. Configurations:
Title Brand name and Origin Remarks
CZPT SKF Swiss Essential element
IKO Japan or HangCZPT, China Not crucial element
Chain Renold U.K Main Chain ( Discrepancy of much less than .two mm for for each ten chains of device chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Picture CZPT Change Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Principal Motor Siemens Joint Enterprise
PLC Delta, ZheJiang  
Guy-equipment Interface Delta  
Pneumatic Areas Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and shipping and delivery CPG ZheJiang  

 
 

Automatic Carton Box Die-Cutter Machine Sz1500

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