Semi-Automatic Die-Cutter with Second Resigtration function

Semi-Automatic Die-Cutter with Second Resigtration function

MY E Collection

  • Specifications:
Model Device MY1two00E MY1300E MY1five00E
Max. Paper Size  mm 1200X780 1300*960 1500X1100
Min. Paper Size mm 350X350 four hundred*410 500X410
Max. Die-cutting Measurement mm 1180X760 1280*940 1480X1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Pressure T 300 300 300
Max. Paper Thickness mm one-7 1-seven one-7
Die-cutting Precision mm ±0.five ±0.five ±0.5
Total Power KW fifteen fifteen 19
Complete Fat T 12500 14000 17000
Overall Dimension mm 6730*4000*2145 7250*4100*2145 7700*4600*2205
  • Attributes of the machine:

Primary Functions:

  • The Bobst variety cut framework makes the reducing platform movement like a scissor, it will understand a complete and less complicated lower.
  • Principal worm equipment makes use of alloy copper material, after the experienced operator’s manual scraping therapy and strict normal screening, it can makes certain the driving elements ten a long time life.
  • The major chains adopt imported British Renold brand, the differences of 10 chains are considerably less than .2mm.
  • The hook up amongst equipment box and driving shaft adopts sleeve and pin composition making sure a powerful link.
    • Speed:  

The machine adopts frequency controller to attain stepless speed acceleration which can get to to 4500 moments for every hour. For the duration of actual creation, it can normally operate at 3600 to 4000 moments for each hour according to the quality of the board. If the high quality of the paper is good, a good operator even can work the equipment at 4200 moments for each hours CZPT feeling also difficult.
 

  • Basic safety:

As it is demonstrated in the photo of the device, the machine adopts rear element paper feeding technique which keeps the operator absent from the die-chopping element. The mounting and adjustment of the die plate is also accomplished outside the house of the die-chopping part with sensors and detectors at die-slicing part to guarantee that the device can not be began when the die-reducing plate is at adjustment standing.
Aside from the sensors at die-slicing element, there are sensor or approach switches at window part to make the whole machine at monitoring position to make sure its basic safety.

  • Operation convenience:

There is Male-equipment interface set up in the control panel which will exhibits the basic safety standing of the machine as nicely as malfunctions to facilitate the operator. Digicam is also put in in front of the operator for him/her to monitor the procedure position at the shipping and delivery part.

  • Primary Structures and Crucial Content Employed
    • Four Major Huge Areas:

They are referring to: bottom station, shifting platform, upper platform and machine wall. The base station is manufactured of grey solid iron -HT two hundred the moving platform is ductile iron – QT 42-ten and the device wall is high quality A3 steel.

  • Main Drive:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear types a transferring established to make certain secure pressure out place of not much less than 300 tons.

 
The substance for the worm shaft is 40Cr with quenching therapy and gear hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-three.

  • Die-reducing and Creasing Component:

The drive is transferred through crank rod to pendulum which will deliver the transferring platform to transfer up and down to reach die-reduce and creasing objective.
The pendulum is made of high high quality ductile iron. The pendulum axis is carried out by induction harden with surface area hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 sort automated die-chopping and creasing device. In contrast with automatic die-cutting and creasing machine which is utilized for cardboard die-slicing, this type of semi-computerized die-reducing and creasing machine is primarily employed for corrugated board which requirements significantly less stress for die-slicing, in this scenario fairly some producers have made smaller width on the pendulum and scaled-down diameter on the pendulum shaft. We keep wider pendulum and larger diameter on its shaft to make our equipment final for a longer lifestyle.
 
 
The die-cutting plate employs 7 mm 75 Crl plate which has far more hardness and life span than the manganese plate.  

  • Board Conveying:

 

It adopts three-cam intermittent positioning system to guarantee the boarding conveying accurate and stable.
The equipment makes use of gripper bar sort with 12A extended joints chain which is less in bodyweight and much less shock to the intermittent device beneath the precondition to make certain the energy of the chain. The brand name of the chain is Remold U.K with large specific and top quality. .    
The Gripper bar adopts aviation aluminum with three bridge kind- light-weight in bodyweight and high in power.

  • CZPT Element

 

The electrical components are made and assembled in accordance to the CZPTpean CE standard and utilizes entire world vast recognized brand name merchandise.

  • Installation of Die

The die mounting and dismounting adopts aspect withdrawing methods which time saving and straightforward for operation.
There are two methods for the fixation of the die-both by bolt or clippers which are subject to customer’s advice.
The chase locking is pneumatic which is simple, convenient and dependable.

  • Unique People of Our Machine:
    • Clever And Special Front Lay Design:

Compared with the card board sheet, the corrugated board has more toughness. If the corrugated board abnormally reaches to the entrance lay, it will hurt the entrance lay and the gripper bar when the entrance lay reaches to its optimum situation.
CZPTly the producers will set up sensors on this portion to end the machine when the paper is fed abnormally to the entrance lay. Nevertheless, when the device is working at the high velocity, the inertia will provide the machine to run for a whilst to make the front lay to its optimum position and then also damage the front lay and the gripper bar.
Our specific style is that when the abnormal board feeding transpires and getting detected, the entrance lay can by no means reaches to its greatest position which can make cost-free from entrance lay and gripper bar damages because of abnormal paper feeding.
As it is our particular design and style, so there is no photograph to be shown right here.

  • Optional Shipping and delivery Platform:

In accordance to the requirement of the consumer we can do the delivery system possibly square sort or E type (as shown in the photograph) . If the client has adequate pallets, he can choose sq. sort. If the consumer does have enough pallet, he can select, E variety system for which will also give 4 shipping trolleys.      

  • Pneumatic Preloading and Lifting Action Unit:

 

The preloading device is pneumatic driven. When one particular paper dimensions is established, when you do other pile of preloading, there is no hassle of you to reset the preloading device, you can just press the button and the equipment will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.

  • Dancing Roller Feeding:

Quite some of the die-cutting device producers use direct feeding approach which is the operator will feed the board directly to the mouth of the gripper. What we have found that the feeding time to the gripper is only .3 seconds which tends to make the board feeding work hard and inaccurate.
 
Our device makes use of an additional dance roller feeding system whose board feeding time can be lengthen to .6 2nd. Jointly with the conveying components it tends to make an less complicated function of the operator and more quickly in performance of the equipment.
For illustration:  If an operator operates the immediate feeding semi-automatic die-cutting equipment at 3300 sheets for every hour, he can easily operate our device at 3700 – 4000 sheets for each hour.

  • Conveying Portion:

 

The board received by the dance roller will go through a conveying portion with belt conveying and belt urgent which makes the board becoming pressed just before achieving to the entrance lay.
Ahead of the board reaches to the front lay, he will be repositioned by the aspect lay.
By these methods, the board conveyed by the dance roller will be much more exact and steady when they achieve to the gripper bar.
There is also detector to detect the position of the board. If board does not arrive to the front lay at regular place, the detector will deliver signals to cease the equipment.

  • Configurations:
Title Brand and Origin Remarks
CZPT SKF Swiss Key portion
IKO Japan or HangCZPT, China Not important part
Chain Renold U.K Main Chain ( Discrepancy of considerably less than .two mm for per ten chains of device chain duration)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Image CZPT Swap Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Primary Motor Siemens Joint Venture
PLC Delta, ZheJiang  
Male-device Interface Delta  
Pneumatic Parts Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and delivery CPG ZheJiang  

 
 

Semi-Automatic Die-Cutter with Second Resigtration function

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